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Old 26-06-2023, 09:04 PM   #102
Citroënbender
DIY Tragic
 
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Join Date: Apr 2018
Location: Sydney, more than not. I hate it.
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Default Re: VE Commodore Front Structure

This project is now substantially completed.

It’s waiting for the correct bumper to be painted and fitted, AC condenser install and re-gas, and possibly timing chains if the budget is there. But it’s otherwise working - noting there is a misfire - and back together, being driven.

A work in progress shot, from the day I repainted the rail ends.
A modern, Euro influenced chassis front that allows this level of easy dismantling, shows where Holden leapt ahead of Ford; structurally, it’s everything the FG could have been.

The following items were replaced or addressed during repair, at a total cost of about $2700 including fuel and consumables:
  • Front bumper skin, bumper harness and upper grille
  • Both front guards
  • Bonnet
  • Bonnet hinges
  • Radiator support
  • Radiator support wiring
  • Crash sensors
  • Bonnet latch
  • Overflow bottle filler neck and hose
  • Front bumper “egg crate”
  • Front reinforcement extrusion
  • Windscreen washer reservoir, pump and plumbing
  • Radiator air intake cowling
  • Projector headlights
  • Under-headlight bumper fixings
  • Engine harness connector housings
  • Condenser
  • Radiator (twice! )
  • Compressor manifold hose set
  • All AC seals forward of the firewall
  • Transmission line O-rings
  • Coolant flush and renew
  • Pollen filter

Plus a few other bits where used parts came with better (but not critical) bits included - like a nicer condition undertray.

Last edited by Citroënbender; 26-06-2023 at 09:23 PM.
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